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Ultrasonic Sonotrode and Converter

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Product Description

Precision: Precision Demoulding: Automatic Mould Life: >1,000,000 shots Condition: New Warranty: 12 Months Power: 1500W/2000W/2600W Current: Alternating Current Application: Plastic Welding Specification: CE Certification: CE Heating System: Ultrasonic Plastic Welder Automatic Grade: Semiautomatic Customized: Non-Customized Frenquency: 20kHz Horn Material: Customized Model: Ultrasonic Plastic Welder Trademark: lingke Origin: Guangdong ultrasonic sonotrode and converter
Transducer
The transducer, also known as the converter, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks, usually titanium.

Between each of the discs there is a thin metal plate, which forms the electrode. As the sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing an axial, peak-to-peak movement of 15 to 20μm.

Transducers are delicate devices and should be handled with care. Once the elements are broken, the transducer will not function.

Booster
The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.

The booster expands and contracts as the transducer applies the ultrasonic energy. Figure 3 shows a range of ultrasonic welding boosters.    Benefits of Ultrasonic Welding

Very neat weld seams - due to no additional adhesives or parts needed the welding joins created with ultrasonic welding are extremely neat and visually attractive. This means the process can be used for joins that will be visible once final assembly has been completed.
High level of quality - as all of the welding part of the operation is automated each part produced will be of high quality. Human error plays a very small part in the operation and so accuracy and repeatability will also be high.
Low cycle times - the actual time it takes for a part to be welded is typically less than one second. This means that the loading and unloading of the machine will take up the majority of the cycle time, keeping cycle times to a minimum. This low cycle time means that large batches can be produced in a very short space of time.

Application of Ultrasonic Welding Machine Applications:
child toy`s, medical apparatus, household appliances, gift articles, packaging material, office organisation articles, bottle openers, tubes, ballpoint pens
Special Features:
The joining zones on top of each other of the plastic parts are vibrated by the effect of the ultrasonic sound, plastified by the generated adjacent surface friction and welded during the cooling time using the welding pressure.
Extremely short cycle times and thus very economic.
Low energy requirement. service 1)Analyse the different marketing conditions with customers and help to choose the  machines which can save the investing cost and create quicker and more profits. 2) Help customer to training the technicians in our factory . 3)Any after-sell service problem will give feedbacks within 2 hours. 4)All the products we send out promise lift long after-sale service. 5) more professional.

FAQ
   1.Are you factory? Yes,lingke is located in zhuhai,near Macao,guangdonrg,with 20 years ,selling Ultrasonic Plastic Welding Machine,spin welding machine,Hot Plate Welding Machine,ultrasonic cleaner. 2.What service will you provide when I come to China? We will pick up you to our factory and help you to book the hotel. 3.How can you guarantee we receive a good quality? We have a serious group of quality control from component to finish product.and we also have mature assemble lines and operation instruction. 4.Do you provide any help about the product operation? English operation instruction and video will be available. 5.How about warranty? One year warranty,and providing lifelong free technique consultation.

Ultrasonic Sonotrode and Converter

 
Ultrasonic Sonotrode and Converter

Contact us if you need more details on Ultrasonic Welder. We are ready to answer your questions on packaging, logistics, certification or any other aspects about ultrasonic converter、Sonotrodes. If these products fail to match your need, please contact us and we would like to provide relevant information.

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